How is the Unique Weaving of Pochampally Ikat Cotton Sarees Done?

How is the Unique Weaving of Pochampally Ikat Cotton Sarees Done?

Pochampally Ikat Cotton Sarees are made by first carefully tie-dyeing the yarn in certain patterns. Once the yarn is dyed, it is carefully arranged and woven on a handloom. This process creates geometric or abstract designs. The "double ikat" method uses both the vertical and horizontal threads to make a special, reversible pattern with a soft, blurred edge. The whole process, from dyeing the yarn to weaving it exactly as planned, takes a lot of effort and needs the skilled work of the artisan to create the detailed design.

Tools that are required

Handwoven Pochampally Cotton Sarees are made using traditional methods and special tools. The main tools include a wooden loom, which is used to weave the fabric. A shuttle is also used to carry the warp threads through the loom. The weaver uses a stick or a comb to separate the threads and make the pattern. Another important tool is the beater, which is used to press the weft threads tightly into place. The loom is usually made of wood and is set up in a specific way to create the unique designs of the sarees. The tools are carefully handled to ensure the quality and beauty of the final product.

·      Plastic Pirns: Used to wind the yarns.

·      Handloom: A traditional loom used for weaving Ikat silk sarees.

·      Spinning Wheel: Helps wind the yarns onto the pins.

·      Bobbins: The dyed yarns are wound onto these bobbins to prepare for warping.

·      Throw Shuttle: Used to place the weft yarns during weaving.

·      Creels: A stand where the fully wound bobbins of silk yarns are placed as per the warping pattern.

Step-By-Step Weaving Process

Yarn Preparation

Raw mulberry silk yarn, which comes from Bangalore, is packed in bundles that have a protective layer of chemical oil. To take off this oil and show the natural white color of the silk, the yarn is boiled in water with some bleaching powder for about an hour. After boiling, the silk becomes soft and shiny. You can browse the internet on the Traditional Ikat Cotton Saree to know more about it.

Setting Yarn into Spools & Cones

Once it's boiled, the yarn is moved to a big charkha, which is a spinning wheel. Each single thread is carefully placed and wound onto spools or cones. If a thread breaks during this step, it is carefully tied back together. Look for the Pure Cotton Ikat Saree to know the best pick for yourself.

Automated ASU Machine

The yarn is then put on the Asu machine, which is an automatic yarn winding machine that was introduced in 1999. This machine winds the yarn in a certain pattern on a triangular frame, which helps mark the design on the yarn. The ASU machine has made the winding process much faster, reducing the time needed from six hours to just one and a half hours. Look for the Mercerized Cotton Ikat Saree to know which one is the best pick for you.

Loading yarn

After the yarn is dyed, it is spun using a winding machine and cut to the needed length. For warp Ikat, the colored yarn is wound around bobbins and pirns. For weft Ikat, it is placed on creels. The warp yarns are then put on the beam, placed into the loom, and tied to the existing threads on the loom to start the weaving process. You can also look for the Double Ikat Cotton Saree to get a wide range of collections for yourself.

Conclusion

In conclusion, the origin of the Ikat saree shows how rich India's textile history is, with its beginnings closely connected to the weaving traditions of different regions. The Ikat style in India has been around for many centuries. The special method of dyeing the yarn before weaving created the detailed patterns that are now a key feature of Ikat sarees. Hire Weave Sarees to order sarees for yourself. You can reach us at Mobile / WhatsApp: +91-9848681184, or mail at weavesarees700@gmail.com. .